Determination of particle size in multiphase blends by different methods

Abstract Different methods for characterizing the morphology of multiphase blends were applied to a blend of thermoplastic polyurethane with 20 wt% polypropylene as the dispersed phase. Optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), and light scattering were compared. The microscopy methods were evaluated with respect to their suitability for quantitative image analysis for determination of the particle size distribution. Comparison of the particle size distributions revealed that the dependence of the measured particle size on the method of preparation and technique was not very pronounced. The main difference resulted from cutting the particles outside their maximum diameter. The measured particle sizes determined with methods that analyze the whole particles, such as SEM on separated particles and laser light scattering, are larger than those measured on cut specimens. The factor 4/π valid in monodisperse systems for the ra...